Operational Excellence
Why should you care?
  • Your product must be reworked, again!

  • A tremendous amount of working capital is tied up in inventory.

  • Jobs are taking more time and material than quoted.

  • People look busy, but little work is getting done.


Do any of these problems sound familiar?


For many businesses, these very common issues occur every day. Unfortunately, customers don’t pay for waste. You do!


To eliminate this critical problem on a long-term and sustainable basis, it’s essential to embrace an Operations Excellence strategy that fits your business complexities. Once developed, a sound and well-planned strategy will need to be executed with discipline and commitment using proven tools like Lean/Six Sigma and data-driven industrial engineering models.

Operational Excellence
Why Ignition?

With more than 20 years of experience in developing and implementing world-class operations excellence models, Ignition has the right set of skills to help you optimize operations.  Led by a Certified Six Sigma Master Black Belt, our OpEx experts are trained Industrial Engineers and Certified Lean/Six Sigma Black Belts.


We’ve helped many organizations maximize efficiencies and align day-to-day operations with their business strategies. We recognize change is difficult. That’s why we bring exceptional competence to change management, personalized coaching and conflict resolution models, and ensure stakeholder buy-in is an integral part of enterprise-wide changes.


Why is the Ignition team unique? We bring a blend of intellectual and emotional quotients that make it possible to achieve long-term sustained OpEx enterprise model.

Operational Excellence
What we can do for you

Lean/Six Sigma

We help your business get the maximum benefit from Lean Six Sigma, a powerful blend of two approaches: lean manufacturing, which is aimed at reducing waste, and Six Sigma, which helps companies reduce errors. Together they help business reap the benefits of faster processes with lower cost and higher quality.

Our approach starts with a full assessment of your operations using Six Sigma methodology with added efficiency and speed from lean. We first gain an understanding a company's value stream, and then move rapidly to mapping out processes and costs. Next, we give you a clearly defined view "full potential" through bottleneck analysis and internal and external bench-marking. Our final step is to target improvement areas, and help you successfully implement result-generating changes.  

Industrial Engineering Applications

Applied industrial engineering provides systematic approaches to streamline and improve business productivity and efficiency.We use our engineering expertise to tailor these approaches to your business needs so you can experience the following benefits:

  • Leaner, more efficient and more profitable business practices while increasing customer service and quality.

  • Improved efficiency, competitive advantage, profitability, and reduces resources costs.

  • Improved productivity and elimination of waste

  • Increased ability to do more with less.

  • Make your operations safer, faster, easier, and more profitable.

  • Guiding your business to have a more engaged workforce while improving your bottom-line.

  • Showing ways to improve the working environment, improving efficiencies, and ergonomic standards.

  • Reducing costs associated with new technology solutions.

Our tailored Industrial Engineering applications deliver the following benefits:

  • Demand forecasting,

  • Facility design/layout optimization,

  • Inventory management systems,

  • Human factors engineering,

  • Hazard and Operability Study (HAZOP) and

  • Aggregate/capacity planning strategies

Fiscal Turnaround

If your business is at risk, and continuing on the same path is no longer a fiscally viable option, we can help. Our turnaround expertise can help you maximize and solve your financial opportunities and challenges. Our team is dedicated to working with you to develop a specific turnaround plan to get you back on the right track. Let us create a turnaround plan for you based on our list of service for helping businesses revitalize their companies.​

  • Assessments of problems and development of alternative corrective action plans

  • Business turnaround and planning

  • Revenue and margin optimization

  • Financial modeling and projections

  • Cost reductions and downsizing/rightsizing

  • Negotiations with lenders, creditors and customers

  • Refinancing and capital acquisition

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